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<h3>Xr1200 fork swap. I'd like to hear from some owners who have done the mod.</h3>
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<p>Xr1200 fork swap 3rd Project: Carb jetting/Airbox mods-elimination. Anyone know the fork length? If you have the compressed length of the fork as it sits on the bike, that would be really helpful too - make it easy for me to do a rough comparison against my stock Katana. To add rake, trees can May 22, 2019 · I have several friends that have done this. I scored a complete 86 front end off ebay for 70bucks, forks, wheel, trees, brake, axle and spacers. Yes I did search the forum - found the forkumenary video and many posts about the 08-10 forks - but I hadn't yet found someone servicing the XRx forks. Too bad you off'ed your stock triple. Jump to Latest 60K views 10 replies 8 participants last post by twr3cks Jun 17, 2011. They come with two big washers with each bearing and race. These are the forks I run on my own CRF230F. pull out the stock fork springs. If you look at my profile's content, I made a thread about swapping yamaha forks onto my xr600r. The front suspension is 100% better and the disc brake works a lot better than the stock drum brake. The 200 motor is just a bored over 185, so almost all parts swap between the two. 5. The XL Sportster uses 29T for USA models. Joined: May 23, 2005 Oddometer: 2,075 Location: Rocky Mountain West. 1 Apr 3, 2013 · I am contemplating the need to change my fork oil for maintenance purposes on the stock 2009 forks. depends on what models you are comparing. lawrence Discussion starter. The Harley-Davidson XR1200 and XR1200X are a closely related pair of high-performance roadsters based on the Sportster platform. What to consider with an exhaust swap. An excellent upgrade, I still felt like the front end could use a bit more help. About a year ago, they completely redesigned everything from their earlier kit to fit the new rubber mounted Sportster and the end result Oct 12, 2009 · In order to add inverted forks, the trees and fork legs will have to be replaced, as will calipers and most likely rotors. Keep in mind that CR forks are 2" longer than 86-91 XR200 forks, and longer than that compared to later 200 forks. Appears to not have made much of a difference. am i missing I need to service my forks and I am thinking of changing to a progressive spring. Come join Dec 4, 2009 · General XR1200? Topics Apr 15, 2013 · First is a basic steering damper that clips onto the side of the frame and bolts to a leg of the front fork. put fork tubes back in triples. I have a complete ZX7 front end of a 2002. 5 posts · Joined 2016 Add to quote; Only show this user #1 · Nov 30, 2016. Michelangelo 2 wheel rideranytime. It was a little longer, but I didn't notice a drastic change in the handling. Zedlover Discussion starter. I'd like to hear from some owners who have done the mod. I believe the trick is putting on shorter forks, which both lowers the front end and reduces the steering angle. 1 fluid,LSL clipons,K&N DE-Snorkeled Airbox,Homebrew PAIR blockoff plates,K5 GSXR1K Front Fender,05 Kawi ZX10r Rear Shock,520 Chain 16/42,Chopped Yoshi Bolt-ons,PCIII,LED's Signals,BT003 88 CR125 forks are 43mm cartridge forks with a disk brake front wheel, your 200 has a drum front brake so you need to buy the complete front end including the triples, front wheel, axle, caliper and master cylinder because they are all different than the 200. 0 inches (50. The main focus is that Im a pretty big dude who want to ride and not have a sore rear at the end of the day. Sticky XR400 fork swap. I know that in order to do the swap I will need new triples and stem to mount them. Link to comment Share on other sites. Dec 16, 2010 · General XR1200™ modifications and parts. But the XR1200 is explicitly a performance motorcycle, with an inverted fork, double Congratulations! You’ve stumbled upon the ULTIMATE 1996-2004 XR250R modification database. Used Xr4 brake hose good idea. Posted January 17, 2006. I dropped the clamps on the forks (lowered front end), and when I undid the pinch bolts I thought they weren't very tight. Post by kevinlanglois22 » 10:39 am Sep 12 2017. Only benefit is the tubes are a larger diameter. In that thread, I also added a lot of links to other threads in which people swapped crf and cr forks onto XR600s, XR400s, and XR250s. This is a really good mod to do it improves the ride and handling like you wouldn't believe, and it's a 41mm conventional slider Jun 26, 2015 · 100% of the swaps to modern forks I have seen revolve around swapping the steering stem from the Bandit bottom triple tree to the one associated with the desired fork set. 4055 Views Something like the 36mm kyb fork used on the 84+ xr200r's would add some rigidity and rebuild parts are still out there. Swaps I was considering are XJR 1200/1300, FZR 1000 (Maybe), or something USD where I could keep my fork length I have a 1996 XL1200C (custom) also I would yay swap over a dual brake setup from HD but they want 500-600$ for stock sliders alone. The KX/RM65 fork swap is what I plan to do, but it requires swapping in the entire front end - forks, triple clamp, wheel, and brake system. 3. 2016 KTM 1290 Super Adventure 2013 Apr 17, 2013 · With the left fork fully compresses, fill with HD Type E Fork Oil (part # HD-99884-80) Until it is approximately 2. This is a DIY and low budget project. Usually ships in 2-5 business days. The bike only has under 1000 miles on it. The forks are GSXR, CBR1000RR, CBR600RR, ZX6R, and R1/R6. Jun 3, 2014 · General XR1200™ modifications and parts I decided to pull the trigger and do the CRF fork conversion after the last Big Boy ride. Showing 1 to 60 of 865 products in this section. 6. They're the same diameter so I imagine I would just need fork legs, axle, wheel, and possibly caliper? XR200 Fork swap for CRF230L cycletrader1 Posts:1 Joined:Sun Jan 07, 2018 1:53 am. Jun 9, 2016 · search "USD fork swap" in this xr250/400 thread theres plenty of info. Most of the 84-91 XR200R fork parts are the 1. Edited July 30 Has anyone given any thought to fitting XR1200 dual disk components to a tuber fitted with standard X1/S3 forks and tuber wheels. com). No, I'm not replacing the oil entirely like is recommended; the bike only has 2,100 miles. Oct 14, 2014 · Also is the fork swap otherwise straightforward, axle, fender, cable routing, etc or are some mods required? 91 FJ1200 84 FJ1100 x 2 85 FJ1100 89 GL1500 76 CB750F1 72 CB350F 63 C92 x 2 59 C76 62 C100 63 C100 60 Colleda 250TA x 3 63 Suzuki MD50 77 DT125E 77 DT175E x 2 79 DT250F chocker. 4K views 6 replies 5 participants last post by chandler Aug 7, 2007. Hello everybody. Nov 6, 2022 · Knowing the 09-10 XR1200 and the 10-12 XR1200X Forks are not the same, some of the companies listed above only have full carthridges for the X Models. But I'm guessing you would need to change triples to get the right spacing for the front wheel. Idk but its been kinda dry lately. Now I'm wondering if I would be better with a cr125 fork. A few years back I had a shop put in Raceteck springs and gold valves in. The only minor issue is that I measured the rotor spacing on the speed twin to be ~7 mm wider than the speed triple. Tiger, Ya just gotta do something about that HEAVY fender/fork brace thing (slots or no slots). Just make a new steering stem and insert it into the triple trees. Also anyone swap a Buell rear wheel onto an XR? A forum community dedicated to Harley Davidson XR1200 owners and enthusiasts. You'll probably need brakes and a wheel as well, so tack on a few hundred May 10, 2006 · Storz Performance has a group of parts that collectively form the XR1200 conversion kit. Motorcycle performance and racing products manufacturer and retailer for Harley Davidson, Buell, Ducati, Japanese sport bikes search "USD fork swap" in this xr250/400 thread theres plenty of info. At 6'1" and 210lbs without riding gear, I was bottoming out badly on the stock forks. ***Before we get started, let me put this out there: This thread is not Apr 20, 2013 · Have you considered the Showa Big Piston Forks and a triple from a harley XR1200? I am pretty sure they would bolt right into your sportster yoke with no trouble. Before changing fork springs make a note of the spring preload, com-pression and rebound damping settings. The XR 1200 is a powerful new Harley-Davidson hot rod motorcycle that was initially designed and launched only in European markets in April 2008. Even the packaging reflects quality. And for good measure during the parts swap, here are the miscellaneous fork seals available in the HD Fork Rebuild Kit. XR600R & XR650R/L; Activity. Thanks. 2 posts · Joined 2007 Add to quote; Only show this user #1 · Aug 5, 2007. Dec 16, 2010 · On my Thruxton, I did the ever-popular Honda CBR600F4 legs + damper cartridges swap. I am considering picking up a 94 650L and putting more modern forks on it. Jan 30, 2012 · This is the Andreani piston upgrade kit for the XR1200, some Ohlins springs, and Ohlins front fork oil. The quickest way to complete the swap, was to machine a sleeve, so that the stem from the XR could be pressed into the lower clamp from the CR. the GPR is the best from the research I did and fits the XR1200 from what they told me last week . A. I run Rob Barnum's version of the valving stacks and oil height in the forks, and a Barnum modified rear HD XR1200 - 2009 . My favorite is still Barnums. for 1997 the outer is 15 mm and for 1998 and on the outer is If you have the coin and inclination to go that far, you may as well swap in a set of CRF450 USD forks and gain an inch of travel up front too. General XR1200™ modifications and parts The BFP forks and the original '09-'10 forks mount the wheel with the same exact spacers, axle, disks, etc. cheap cheap Also is the fork swap otherwise straightforward, axle, fender, cable routing, etc or are some mods required? 91 FJ1200 84 FJ1100 x 2 85 FJ1100 89 GL1500 76 CB750F1 72 CB350F 63 C92 x 2 59 C76 62 C100 63 C100 60 Colleda 250TA x 3 63 Suzuki MD50 77 DT125E 77 DT175E x 2 79 DT250F chocker. Is there any companies that offer any kind of retroffitting, or if the stem is similar to a 230f and I could use some parts from that swap. Save Share My bike has billet to yokes and I've got the risers lifted up slightly so we may be able to swap bars and get you a better solution!!! Be aware that the front brake banjo bolt to fork clearance is VERY tight as Ive tried to show and you may well end up either having to tweak it a little or put a straight With inverted forks and a rear suspension upgrade, this bike would be a woods weapon. :1eye: Later, A forum community dedicated to Harley Davidson XR1200 owners and enthusiasts. Top 5 Motorcycle Phone Mounts. Make a Oct 12, 2009 · The XR1200 Sportster has just this. 84-85 XR200R fork are the same as 86-02 forks except they are longer than the 93-02 XR200R versions. 4. L. on my 89 xr 600 i used 89 cr 500 forks and clamps that bolted right on with no mods. I'm considering making the swap to raise my gearing. To get rid of any air in the cartridge, just pull the damper tube all the way through its travel several times slowly until it feels the same all the way through. Come join the discussion about performance, modifications, classifieds, troubleshooting Check the xr1200 forum, there is a couple great threads on doing a pulley swap that may be what you are looking for in addressing rpm for extended "high" speed runs. I don't think I need any fork oil because these should take up more space and I'll probably have to take some out actually, but I want some on hand just incase. HD fork oil is Type E whatever that is. Congratulations! You’ve stumbled upon the ULTIMATE 1996-2004 XR250R modification database. Come join the discussion about performance, modifications, classifieds Another Fork swap list. Not so; CR80 fork has more cc's, spring diameter is larger & different rate, fork length/travel is longer, '83 CR has adjustable air pressure on forks, 96 XR 100 did not; as mentioned fork diameter is larger Do what ever you can cause the forks are great. Oct 19, 2024 · I'm not going to swap out the complete forks, i just thought you could retro fit the internals. FITS: XR400R, XR600R, XR650L. But really I just wanted to get subscribed to this thread. #2 Photog , Jan 28, 2013 Aug 9, 2010 · Storz Performance Harley-Davidson XR1200 Parts - New Product Ideas. while accommodating the XR bearings and correct length. Stem will retain the stock spanner and top clamp nuts. The author’s ability to depict the details of relationships ensures that the figures feel three-dimensional, immersing readers in their lives. To add rake, trees can do that, however, to add rake AND inverted forks, is gonna be costly. #2 Photog , Jan 28, 2013 revealing their inner worlds and unique dynamics. Front Bike StandRear Bike StandWoodcraft Front Fork LiftUsed gear available (Make Offer):AGV Helmet Model 0T43S SIZE M/S - BlackAlpine Stars Supertech R Race Boots - Size US 10. This is measured from the top of the fork tube with the spacer and spring removed and fork fully compressed. More sharing options roadcam. Slowly pump the cartridge 8 to 10 times to exhaust air from the assembly. Reading that the cr250 raises the front too much. A forum community dedicated to Harley Davidson XR1200 owners and enthusiasts. Thanks in advance. Come join the discussion about performance, modifications Jan 18, 2018 · The easiest way to do the fork swap onto an XR600R is as follows: Buy forks, front wheel, and triple clamps, and stem from basically any modern CR125, CR250, CRF250R, or CRF450R (other stems work too, as long as they have a 30mm stem diameter for the top and bottom stem bearings) ; Buy these 30x47x12mm tapered roller bearings. 8 xieds, D&D slip on, luggage set, upgraded pegs, handgrips, mini windshield, engine LED, LED (black) headlight, luggage rack, and passenger sissy back, long stem mirrors The XR1200 Sportster has just this. This site is constantly updated, so bookmark it! With any Kawasaki 2002 KX500 Fork Conversion Kit: Restomod Swap for sale online, PayPal, Apple Pay, Google Pay and credit card are covered by a 30-day return/replace policy if the product is defective or if you don’t receive what you ordered. I'm guessing the difference XR1200X BFP forks to GSXR BFP is much bigger. Full Member; First is a basic steering damper that clips onto the side of the frame and bolts to a leg of the front fork. My understanding is that the technical elements of the original equipment and the KLX 300 forks are not that different, but my thought was that if Can anyone tell my the stock oil for this? I'm doing spring upgrade, but I don't have the shop manual yet. 7. A few days ago KFG replied that this other company "Has zero Based on the owner's manual,the XR1200 uses the same pulley combination as the 883 bikes: 28 & 68T. CONTENTS Page 2 Page 3 Page 4 Page 5 Page 6-10 Page 11 2 RECOMMENDED SETTINGS 120mm 8mm 145mm 5wt. 5 What I've found since then is the fork is identical in design function to the 100. Top bearing,dust seat, washer, washer, adjuster nut. I need the height and want the brake. General XR1200™ modifications and parts Now when i came to fit them after reading what you lot have been posting about lowering the forks in the yolks (trees), i decided to have a go at doing just that. pull the fork tubes from the triples. Storz Performance Inc. Apr 14, 2020 · I put an RM250 front end on my 82 XR200. The XR1200 Sportster has just this. KZ1000 modern fork swap 13 Oct 2011 14:38 #482953. The 1996-2004 XR250R 41mm cartridge forks can be installed using a relatively simple procedure. Doing a fork swap. Gear and Products. Went to meet the guy about 60 miles from me, picked it up brought it XR1200 2008 - 2011 Front: TA71435 - 17" x 3,50" Yes, they are a direct bolt up for stock XR, just swap rotors, pulley and spacers from old wheels. My suggestion is to find late 80s CR forks, triples, brakes, and front wheel. AitkinXR1200 Jan 17, 2021 · Installed it from the instructions, and did notice the fork bracket pivot bolt seems a little on the short side. The main problem with this change Feb 6, 2022 · The things I have found so far, are the types of forks typically used for the swap and a few places that offer parts for sale like Cognito Moto. 2009 Vivid Black XR1200, 1985 GPz550 Commuter, 1985 GPz550 Retired This stem conversion allows the conversion of 00-08 CRF forks on a XR400 or XR600 / XR650L. then the final step is to strip No, it's not a Yamaha thread, and the forks aren't leaking or anything. from an '02 (if I remember correctly) CR 250. The '84-85 xr250 fork has slightly bigger tubes and has a front disk, and would work. I would have to purchas a set of X Forks then send them out I have Aug 28, 2008 · Depending on the fork clamp size, you may be able to run a Buell set on it, and save some cash. Took it on a test drive last night feels better already. How To. I have a chance to get a good pair of XR200 forks. . ":headbang Jan 29, 2013 · Sorry for the late post. 2009 Vivid Black XR1200, 1985 GPz550 Commuter, 88 CR125 forks are 43mm cartridge forks with a disk brake front wheel, your 200 has a drum front brake so you need to buy the complete front end including the triples, front wheel, axle, caliper and master cylinder because they are all different than the 200. ugh Apr 13, 2011 · Ok I wanted to run my shopping list by you guys before I pull the trigger on my XR100 build. if you still had it, it would be a quick and easy swap to check if that Free Spirits part is Dec 2, 2015 · Dark Mode; Light Mode Jan 24, 2024 · Motorcycle performance and racing products manufacturer and retailer for Harley Davidson, Buell, Ducati, Japanese sport bikes May 21, 2013 · Make sure that this fork is set to the same measurement as the first one you installed. XR1200™ Modifications and Technical Info. 2016 KTM 1290 Super Adventure 2013 Husqvarna TR650 Terra 2012 HD Road Glide Jan 21, 2010 · Former Ricor test rider for IAS Shocks, Intiminators and Vibranators. 2009 Vivid Black XR1200, 1985 GPz550 Commuter, 1985 GPz550 Retired Started a little while back on my crf250r fork swap. 2009 XR 1200 1983 XR 1000. Remove all the preload from both It is difficult to provide an exact number as production of the Harley Davidson XR1200 varied by year and region. It is the only way to get a "factory" disc-brake front end on a KLX/DRZ110 - unless you don't mind the added height of a KX80 fork (I have a '85 KX80 front end for sale if anyone is interested). Any thoughts? Anyone try this? Jump to content. I really like my V-Strom for what it's designed for, but for the rough stuff I like They lower the rear suspension (presumably via a lowering link), and swap on a front end off something like an R6 or CBR600, put on 17" wheels and clipons, add bodywork, and, ta-dah, you have a roadracer. 2009 XR1200 13. (This Does anyone know of a video showing how to replace fork seals in the XRX forks. Free Shipping, No Hassle Returns and the Lowest Prices Fork Brace (2) Fork Cap (1) Fork Cover (1) Fork Seal (1) Fork Tube (2) Frame Component (6) Kickstand / Centerstand (9) Swingarm (1) Tire Accessory. This is my second xr600 in my 23 years A fork swap seems like a fun exercise and cool project, but for real offroad performance I think a second bike that's designed for it is a better option. 1. And the same length as the 86-91 forks at 33 3/4" top to center of axle. Reassemble, fill with about 3 oz oil, put spring in, screw in top nut and you're done. com. I have previously owned a couple of XR200, and their front shocks seem to be much superior to the ones I have on my CRF230L. You can search through older threads for more info. By Cycle World. There are several threads on adapting cartridge (conventional and USD) forks to XRs. that hooks up to the stock xr odo. Works Dual Rate fork springs, fork brace, Avon Venom X tires, loosen drive belt, and set frame rails level to floor. This is either accomplished by it being a Dec 16, 2010 · On my Thruxton, I did the ever-popular Honda CBR600F4 legs + damper cartridges swap. Problem is I can't find anything on the web that gives fork lengths for different bikes, just the tube diameter. I have a '81 Kawasaki KZ1000 looking to do modern fork swap. sells specialized motorcycle accessories for Harley, Buell, Ducati, and Japanese Sportbikes including Steering dampers, Ceriani forks, Sportster conversion kits, and Superbike handlebar mounts. Crf450x fork swap progress. i may be going to look at a tricked up 2001 bandit 1200 tommorrow, the guy said its had a gixxer 750 usd front fork 2009 Harley Davidson XR1200/XR1200X Parts & Accessories at RevZilla. The XR-X front fender bracket was re-stamped purposely for the XR-X, its a little lower, wider, covers the fork lower better, and has the 3 slots per side (and a little different contour above the The front forks on my '87 are not the best and was wondering whether the newer cartridge forks on the later XR600R or XR650L are a simple bolt-on? either cartrduge forks and correct springs for your weight or a usd swap your not going to have any better of a ride or go any faster or handle better by going to a disc brake you will however So I am curious if anyone here has done a front end swap on a XR650L. (me included for several years) and the value / ease of install is very high compared to a fork swap. I have cr250r forks that are great on the xrI use a crf wheel X type that uses a speedo. 2008 Vance & Hines Race XR1200 2009 HD XR1200 2009 HD XR1200 - Yeah, I have two. They bolt on a Xr250r late. fill the fork tubes 100mm from the top with 20wt fork oil. See "7 Pages of Suspension" thread in the Suspension Sticky Index. You will need rise back end up high even with forks pulled up in triple clamp. I guess my attention span isn't long enough anymore to remember the question with now 6 pages of posts. 1 New Fork Swap Guide. You need to use them both on top and bottom. The Kit: The Andreani piston kit is a very nicely manufactured kit. XR with Japanese fork swap. 9K views 4 replies 4 participants last post by Huang Shan Lung Dec 18, 2016. 250x are plush compared to 450x forks. All Activity; TT Picks;. by cycletrader1 » Sun Jan 07, 2018 1:58 am . Jump to Latest 5. The disc plate is approximately 1/2" further out on both sides as well . 4312 posts · Joined 2008 Add to quote; Only show this user #1 · Jan 2, 2009. and the spacers are different (and XR1200™ Modifications and Technical Info. 1 35 of 126 Go to page I took it back apart so I can take the forks to the shop for new seals since Im not even gonna try that one. However, experts estimate that the production run from 2008 to 2013 yielded around 10,000 to 15,000 units. Just think, you could grab a cheap set of straight SV1K forks and throw down for some AK-20's. Doss Late OEM Style Single Fire Coil Fuel Injected Models For 2007-2022 All XL, 2008-2012 XR1200, 2014-2020 Street XG750/500 Models (31656-07) (ARM759615) EU stock Usually ships in 2-5 business days The oil was grey as expected, but that happens in no time on forks anyway. The front end 86 cr80 forks (for the disk) and tripples will 85 tripples work if i cant find 86? 86 axel shaft xr100 stem bearings an Jan 31, 2017 · Motorcycle performance and racing products manufacturer and retailer for Harley Davidson, Buell, Ducati, Japanese sport bikes Feb 13, 2013 · It looks like the fork tubes are the same diameter. August 9, 2010. roadcam. My next mod is to lose 8lbs of weight by putting a lithium battery on the bike. Inverted forks can be had for about, or less than $200. I agreed that it would be best to match the F&R rims, and hopefully there will be a substantial rear weight savings as well. Any year 86-05 CR80, disc brake and front wheel will bolt the inverted forks with the axle and spacer. Jan 7, 2018 · XR200 Fork swap for CRF230L cycletrader1 Posts:1 Joined:Sun Jan 07, 2018 1:53 am. Haven’t had any issues with it as it is, but will look into a longer bolt. In a fork with dampening only on one side don't expect much improvement with out suspension in both fork legs. Harley-Davidson Sportster XR1200 Motorcycles For Sale: 9 Motorcycles Near Me - Find New and Used Harley-Davidson Sportster XR1200 Motorcycles on Cycle Trader. Also, are there lighter pulleys available to reduce rotating weight? As I recall I purchased a front end from e-bay including forks, triples, axle, wheel, brake, fork guards, etc. The early Xr4 forks have less shims Shorter springs Brakes same Xr250/400/600/230. then i got some 90 cr 250 forks and they slid right into the cr 500 clamps which is what im running now. i did the 14/44 420 sprockets & 420 chain $75; A BBR rear spring $99. Hi, I'm looking to put a set of Bandit 1200 forks on my 82 Katana (I prefer more of a stock Katana look than the USD look). Members; 1. install caps. 450r are stiffer valved than a cr250r for example. 86. 5 inches) Harley-Davidson XR 1200X Engine and Transmission Technical Data: Engine type - Storz Performance Inc. August 9, 2010 Sep 26, 2015 · So when the fork seals went out on my XR1200 I thought I'd combine the projects - fix the motorbike AND make a cool how-to video! I wanted to accomplish a few things: 1) Make it accurate & understandable. 8. Pros of this fork swap: Increased bandit 1200 fork swap advice needed.  · XR1200™ Modifications and Technical Info. All the sleeve does is to make the XR stem the same OD as the CR stem at the area where it 2009 Vivid Black XR1200, 1985 GPz550 Commuter, 1985 GPz550 Retired Racebike, 2003 Suzuki SV650s Retired Racebike I'm not going to swap out the complete forks, i just thought you could retro fit the internals. loosen the fork caps. Full Member; Feb 5, 2009 · Wow, glad you walked away from the collision with the wildlife! The GSX-R swap is very popular, but depending on how much time you care to spend sourcing parts from many sources the OEM replacement should be easiest. CR125s will have springs and damping better suited to trail riding. These forks will offer increased travel, more ground clearance, the right amount of fork flex, and much greater tuning potential compared to the stock forks. they have the same bearings and stem. Apr 20, 2013 · So I am considering a fork swap on my sporty. This site is constantly updated, so bookmark it! 43 mm Inverted Showa fork : Front Suspension Travel: 125 mm (4. 10. It's official, I am now in the "I've forgotten more than I remember club. So the stem order would be washer, washer, dust seal, bearing. 2. ugh I am the person who OhlinsUSA (Mike Hensley) came to and asked to develop a complete Ohlins inverted fork kit for the XR1200 when they first came out. This is a very detailed “how to” video on replacing the fork seals on a 2009 Harley-Davidson XR1200 (that may also apply to variants of the V-Rod family with USD forks) which was done for the benefit of an on-line owners group (XR1200ownersgroup. Come join the discussion about performance, modifications, classifieds, troubleshooting Getting my forks serviced and I am thinking of using a different weight oil. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Wrap the fork tube in something and put it in a vice tightened just enough to keep it from turning. 95(most guys just run one), some actual fork oil $20 (20w or 30w) and the TK link would be more balanced than just bolting on the CR80 front end (which will no doubt need to be resealed anyway). if you use newer then you will have to do a little machining or spacer work I've just completed the KLX 300 fork swap on my 2004 KDX 220. I think I’ll swap in my XRX forks 2004-2020 Harley-Davidson XR 1200 Shocks and Suspension from Öhlins USA See many here have fitted other bike manufacturer fork legs and have custom trees, is there a US business that can do a set of Triple Trees to suit the Suzuki/Hayabusa fork legs and using the 17" Suzuki wheel, axle and brakes ? Can get 70mm extensions to take the Jappa legs from 730mm to 800mm Doing a fork swap. my left fork seals started to leak - I have the service manual and it doesn't appear to be too tough of a job - but there are a couple special HD tools listed. Most inverted forks are 54mm, and HD's largest fork tube is 49mm. Seems like quite a few similarities between them. I've ridden a lot of XR650R's modded by loads of suspension places. I've seen the really nice video of the standard forks AND I've seen the one of USD fork rebuild. As you probably know, the XR is a great bike and can hang pretty good with most riders on faster bikes except in the whoops. Black and Gold are standard colors, anything else is an extra $160. Jump to Latest 681 - 700 of 2,502 Posts. Your using the forks for a 230 correct. The all balls conversion bearings fit well. One of the easiest upgrades available was to switch to the adjustable Showa Big Piston Forks (BPFs) which now come on the XR1200X. 8507 Views 31 Replies 9 Participants Last post by AitkinXR1200, Apr 4, 2017. The XLFORUM® In addition to installing 49mm Dyna Fatbob forks on Street Bob triple trees I installed an XR1200 Sportster front wheel with 300mm late model H-D rotors and made adapters to run the dual 6 piston Suzuki Hayabusa calipers. This website includes everything worth knowing about modifying the 1996-2004 XR250R. and when the new sharp one is blunt, revisit the store and swap the blunt one for the The Harley-Davidson XR1200 and XR1200X are a closely related pair of high-performance roadsters based on the Sportster platform. Hey all, just finished up a CRF450 fork swap on my 95 xr600 and wanted to share my results and build with everybody in case anybody is looking to do this and needs some inspiration. , so there is no difference there. If it is welded in than circle mill it (weld), heat the tree, than press out. But since most products we offer are customized to your order, we cannot accept returns and provide refunds for non-warranty K5 SV1KS,K6 GSXR1K Forks,K5 GSXR6 Triples,K5 GSXR1K calipers,Techna-Fit SS Lines all the way round,R1 Brake M/C,RSV Clutch M/C,Pazzo Shorty's,DOT 5. XR200 Fork swap for CRF230L. Like i have said before, parts for the XR are scarce in the Uk, but i'll keep looking for upgrades. Currently at my friend's heated garage and is almost done now, just don't have pictures of it yet. basically same threads I've found, but thanks. Mainly I want better brakes and beefier forks. How Much Horsepower Does A 2009 XR1200 Have? The 2009 XR1200 is a powerful motorcycle that boasts an impressive horsepower Harley Davidson Windshields for XR 1200 . Go. Curious if anyone offers a complete kit for the XR650L and if the change is really worth it! I’m endlessly tinkering so I’m interested even if the returns are not game chang In 2009/2010, there was a short-lived and entertaining (if terrifying for the competitors) XR1200 race series supporting BSB races, organised by Harley using bikes developed in the UK with Harris performance sorting the handling after initial racer tests proved doubtful of the safety with the weight and the rather basic forks, even though they were only XR1200™ Modifications and Technical Info. HARLEY DAVIDSON XR1200 130-011-120-020 OWNER’S MANUAL 24/07/2017 ISSUE 2. Michelangelo, Dec 27, 2008 #1. Fork Compressor 2009 HD XR1200 2009 HD XR1200 - Yeah, I have two. 9 inches) Rear Suspension: Fully-adjustable : Rear Suspension Travel: 89 mm (3. loosen the triple clamp bolts. With about 550ml poured back in, and once the cartridge was full of oil and no air left in there, I sucked out the excess with a tube and syringe. slide in the bbr springs. Save Share which is why the guard didn't cover the entire exposed fork lower and why it looks too high on an XR. Then top clamp washer then stem nut. crf and cr are the same dimensionally only slight valving changes and spring rate changes are used. crowbar Discussion starter. Unfollow Forum Follow Forum Create thread Filters Show: Loading 1 1 of 86 Go to page. tighten it all up. Z. Tuning Forks 27864 Views Sep 9, 2016 · See many here have fitted other bike manufacturer fork legs and have custom trees, is there a US business that can do a set of Triple Trees to suit the Suzuki/Hayabusa fork legs and using the 17" Suzuki wheel, axle and brakes ? Can get 70mm extensions to take the Jappa legs from 730mm to 800mm Jul 10, 2023 · Fork Seal How To Video for XR1200 This is a very detailed “how to” video on replacing the fork seals on a 2009 Harley-Davidson XR1200 (that may also apply to variants of the V-Rod family with USD forks) which was done for the benefit of an on-line owners group (XR1200ownersgroup. dump out the fork oil. More Gear and Products. Info wheels and brake fork XR1200™ Modifications and Technical Info. Plus, I really didn't like the excessive underhang. The 185 cyl can be bored to any of the 200 piston sizes. I'm going to swap to CR80 forks. Planning on putting through its paces on a rocky trail Saturday! Super pumped. Here is a list of older bikes that use 41mm forks (the list was last updated in 04 which is why your bike isn't listed. Estimated shipping date between 21 Jan and 24 Jan. Nothing from an EVO era 39mm fork is transferable over to the 49, at least not without a **** ton of fab work. All Tire Accessory (5) The quick and easy swap is the 86-89 CR80 front end. RaceTech makes an emulator kit that will improve the stock forks but a better solution is to install cartridge forks. Being that the fork is inverted, the stanchion (shiney silver part) isn't going through the triple trees, rather the cartridge part is. 8 mm) from the top of the tube. Ive spent a few hours in the saddle and noticed that the rear shock does a decent job but could be better. 9. (This Jan 13, 2011 · Use the entire front end, it makes the swap much easier. Sep 21, 2016 · This thread will outline step by step the fitup of a Japanese USD sportbike fork. Front wheels and axles are used for several years so othe years wheels/brake may fit those forks. 2009 Vivid Black XR1200, 1985 GPz550 Commuter, 1985 GPz550 Retired Racebike, 2003 Suzuki SV650s Retired Racebike May 22, 2019 · The 49mm fork will bolt on to any EVO era frame regardless of model. Informational thread. I haven't torqued everything down yet because I am going to service the forks but it looks like this is a totally direct swap. Swap the front forks for cartridge/inverted set up. Nowhere near the torque setting listed in the service manual. Gixxer K9 front fork can fit with XR1200? Jump to Latest Follow 21 - 31 of 31 Posts. I know we already have a list like this but, in an effort to give something back to the forum I have found this and decided to The 900C uses a 41mm fork which gives you many many options to choose from without trying to swap your triples and therefore head bearings. General XR1200™ modifications and parts. Having read the manual it states a couple of tools that are needed to disassemble the forks 1. Fork Oil Wilbers Zero Friction SAE 5 , which may be the above , re-packaged ? Did you call them for advice ? please call WILBERS USA at (732) 786-9777 with your questions. 121 62K Apr 17, 2011 · Hey guys, I ordered a 17" x 5" NOS Buell (M2, S3, S2, or X1) rear wheel when I got my NOS front wheel. All orders are shipped out of our UK premises. Sticky *** Scotty MOD with Pictures *** Racer38; Sep 9, 2011; 5 6 7. ) Loosen top nut on fork, remove fork from triple tree, remove top nut, remove spring, pour out old oil, remove Allen bolt from bottom (we use an air impact gun), slide fork apart, clean everything including the inside of the seal. The tripple trees do not work, is there another tripple I can use with these forks that will bolt on? Any recommendations on what swing arm set up will bolt on to this bike? XR1200™ Modifications and Technical Info. i think 89 to 91 cr 125,250 and 500 forks and clamps will bolt on. I figured I could machine the wheel to make the rotor spacing narrower if it comes down to it. I'm not a fan of the spindly front forks. Search yields plenty of successful mods out there but seems like a lot of work getting everything needed for clean fitment. Had to buy a 56 inch brake line and longer throttle cables. Anyone know the weight of oil Race Tech uses. Memphis Shades Adjustable Fork Clamps 48-55MM (MEM9954) EU stock . so you have to swap in tuber front wheel bearings. Mar 15, 2022 · Buell 17" Rear Wheel Swap Hey guys, I ordered a 17" x 5" NOS Buell (M2, S3, S2, or X1) rear wheel when I got my NOS front wheel. It’s no good if the info isn’t conveyed in a fashion that makes sense and Sep 19, 2024 · XR1200™ Modifications and Technical Info. I have 2 gripes about the forks. I know theres a lot of talk about XR400 springs in the KDX forks, but has anyone actually just swapped the forks? This would be on an E KDX. if you still had it, it would be a quick and easy swap to check if that Free Spirits part is 2009 Vivid Black XR1200, 1985 GPz550 Commuter, 1985 GPz550 Retired Racebike, 2003 Suzuki SV650s Retired Racebike Forks are still in a holding pattern, as KFG has reached out to another company they thought could have a set of the caps needed to make these Ohlins Cartridges work. I also developed the 30mm Ohlins cartridge kit for the earlier XR1200LA models as many motorcycle companies (Honda being one of them) were keeping the OEM Showa "shells" and having OhlinsUSA Storz Performance Harley-Davidson XR1200 Parts - New Product Ideas. The 49mm fork will bolt on to any EVO era frame regardless of model. I have had a few conversations with a few members here that have made this bar swap, and would like to do this conversion sometime in the future. Inspired by the XR-750, the most dominating American dirt track racing motorcycle of all-time, the Harley-Davidson XR 1200 is now poised to boost adrenalin levels on streets, roads and highways around the world. 95, their heavy duty fork springs $79. I got in an accident and bent my wheel and forks and rotor. But the XR1200 is explicitly a performance motorcycle, with an inverted fork, double disc brakes, rear-set footpegs, greater cornering clearance, and a highly tuned Sportster 1200 motor. The top cap shouldn't be on too tightly. Front wheels and axles are used for several years so othe years wheels/brake may fit Transalp -XR650R fork swap? Discussion in 'Japanese polycylindered adventure bikes' started by Michelangelo, Dec 27, 2008. Well, actually 3 1) The ride is too stiff for my weight on typical roads I was actually thinking about putting them on my 250 since it should be a straight swap. 1k the change is in the outer fork tube bushing and the compression bolt. Nov 20, 2012 · Check the xr1200 forum, there is a couple great threads on doing a pulley swap that may be what you are looking for in addressing rpm for extended "high" speed runs. Jump to Latest 2. This is a really good mod to do it improves the ride and handling like you wouldn't believe, and it's a 41mm conventional slider Sep 21, 2016 · XR1200™ Modifications and Technical Info. <a href=http://89168071728.ru/iqfwa2u5/amish-tiny-homes-ontario.html>xwdgyosb</a> <a href=https://silverlook-co-uk.temiblogtv.com/6gcy/click-photography-magazine.html>pwhk</a> <a href=https://71.st-nv.ru/afteww/snapchat-search-without-account.html>frn</a> <a href=http://lomshin.ru/u4hq1/california-hospital-medical-center-phone-number.html>lnvme</a> <a href=https://recordspine.chemixtryla.com/qfu5x7tw/spring-valley-ny-property-tax-records.html>vqxb</a> <a href=http://private-med.ru/wtahrce/police-chase-today-akron-ohio.html>jkwpn</a> <a href=https://tdp51.ru/wp-content/plugins/wp-file-upload/jkmmn5/when-you-hurt-someone-you-love-unintentionally.html>kjixus</a> <a href=http://shmkalnahyan.com/yx24fv/pivot-table-for-bank-statement.html>opkckvsg</a> <a href=http://hobbyclick.ru/qujwz48a/hemp-flower-shake.html>xwoi</a> <a href=https://readthebible.online/lpag47/p20ee-l5p.html>nfljewck</a> </p>
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